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HD 2007/2008 Engines

High Heat on 2007/08 HD engines

HD 2007/08 Performance Recommendations

Cool your exhaust temperature with the Wide Band O2 upgrade for 2007/08 HD

Harley Camshaft Specification Tables

HD Twin Cam Engine Builds
TC 128 HP 95 CID
TC 100HP Street Engine

The basics of Fuel Injection explained

DEWEY'S CUSTOM
Rammer Performance Air Cleaners
TC Performance Heads 100+HP

Pro Tuning on a Shade Tree Budget

   

XLH 883 to 1200 Upgrade
by Rick 'Rickko' Eliopoulos

PARTS LIST

Description Vendor List Price Street Price

Screamin Eagle Air Cleaner Kit
Re-jet carburetor
Factory Maintenance Manual
Andrews N2 Cams
44, 170, 175 jets (spares)
Top end gasket kit
SE Coil
SE Spark Plug wires
YOST Power Tube
Wiseco 1200 9.5:1 pistons
Assembly lube
Cam cover gasket
Valve seal set (4)
Cylinder dowels (4)
Misc. fluids
Port heads, valves & seats
Bore & hone cylinders
Crane 155# valve springs
Head & Base gasket kit (.027)
Lower pushrod tube seals (4)
Exhaust gaskets (2)
Tappet guide pin o-rings (4)
V&H SS2R Racing Exhaust

SE 1200 Ignition Module

H-D
H-D
H-D
Andrews
H-D
H-D
Swap Meet
H-D
YOST
Wiseco
Chief Auto
H-D
H-D
H-D

Tatro
Tatro
Crane
Bartel's
H-D
H-D
H-D
V&H
H-D
60.95
55.00
36.00
279.95
4.95
70.00
30.00
12.95
83.95
199.95












395.00
114.95
59.11
55.00
34.91
223.96
3.96
70.00
30.00
11.86
67.16
159.96
5.38
3.23
8.62
8.62
5.50
350.00
150.00
66.81
35.00
5.00
6.90
1.00
361.77
105.28
Total Parts     $1,830

ADDITIONAL MISC. PARTS & SUPPLIES USED

Description Vendor List Price Street Price

12 pt 1/2" socket & 1/2" driver
5/16"- 1/4" Drive socket
Sealed Battery (275 CCA)
Oil Filter, Magnetic RevTech
Oil, 1 gal. H-D 20-50 wt.

Pep Boys
Pep Boys
WestCo
RevTech
H-D


95.95
10.95
11.30
9.50
2.50
88.00
8.76
10.35
Other Parts     $120
Grand Total     $1,975

* This was the mfg. suggested retail price at the time I ordered the part.
** This is what was paid. State tax (7.75%) was added. When its lower than MSRP, either a discount was received, or didn't pay tax or both.
All parts were purchased between Jan. 1st, 1998 and April 18th, 1998.

Vendor References:

bullet San Diego Harley-Davidson, San Diego CA., (619) 616-6999.
bulletSouth Coast Harley-Davidson, Chula Vista CA., (619) 420-7000.
bulletClairemont Cycle, San Diego CA., (619) 571-0155. Ask for Jamie (the owner).
bulletBBL Enterprises, Crosby MN. (218) 546-7757. Ask for Bob and tell him Rickko referred you. (10% off on all major catalog . prices + free shipping on orders over $100). I highly recommend them. They have a "No Questions Asked Return Policy"
bulletBartel's Harley-Davidson Marina Del Rey CA. (800) 227-3534.
bulletTatro's Machine Shop, San Diego CA. (619) 298-9005. Ask for Keenan Tatro.

References & Credits

The following books, magazines and people assisted me in preparing for my upgrade or helped me during it. My appreciation and gratitude is extended to all of you. Thanks, I owe ya' a beer the next time we meet.

  1. 1993 & 1994 XLH Models Harley-Davidson Service Manual, Part Number: 99484-94
  2. Harley-Davidson Sportster Performance Handbook, Buzz Buzzelli, 1998 Edition
  3. The V-Twin Tuner's Handbook, D. William Denish, Crystal Pubs. (800) 945-4890
  4. S & S Catalog - "Proper Engine Break-in"
  5. Hot XL Magazine, Issue #1, 1996, "Yes You Cam", Pages 50,51
  6. Hot XL Magazine, Issue #1, 1996, "883 to 1200 Conversion, Pages 52-57 **
  7. Hot XL Magazine, Winter 1998, "Installing a Yost Power Tube"
  8. Hot Rod Bikes Magazine, Mar. 1998, "Sportster 883 Project Bike; Part I: Bolt-on Power
  9. Hot Rod Bikes Magazine, Apr. 1998, "Sportster 883 Project Bike; Part I: More Cubic Inches
  10. Hot Rod Bikes Magazine, May. 1998, "Sportster 883 Project Bike; Part I: New Bolt-in Cams
  11. Thunder Press Magazine, Feb. 1998, Motorhead Memo, p. 28,29, "Building a Hyper-Sportster"
  12. Thunder Press Magazine, Apr. 1998, Motorhead Memo, p. 28,29, "Exhaust Systems"
  13. The Harley Tax, , Article by L. Maurice Riggins. Posted to the XL-Digest.
  14. Re-jetting , Article by L. Maurice Riggins. Posted to the XL-Digest.
  15. Setting Idle Mixture & Speed, Article by L. Maurice Riggins. Posted to the XL-Digest
  16. Phil 'Zoom' Rushing, Helped cc the heads & pistons. Helped me install the pistons into the cylinders the first time. And generally harassed me while drinking my beer.
  17. Ike Crouch, Helped rotate my rear wheel while I aligned the cams and drank my beer
  18. Al Mativi, San Diego, Advised me on using stronger 155-lb. Crane springs and various other steps of the rebuild
  19. Keenan Tatro, Tatro Machine Shop, San Diego, 619 298-9005, Did all the head, valve and cylinder work
  20. Maurice Riggins, Advice on many aspects of the rebuild and corroboration on determining compression ratio
  21. Iron Mike of Portland Oregon, Advised me on piston/cylinder assembly
  22. Todd -Cast Iron Customs- Advised me on many aspects of the rebuild. His emails were very helpful
  23. Scott Koplin, Advised me on forged vs. cast pistons and break-in miles.
  24. Steve Brantley, Advised me on 2-1 exhaust systems.

Since writing this page of references, Kip Woodring has come out with an excellent book on EVO projects with timesaving tips and fantastic photography. Its called 101 Harley-Davidson Performance Projects : For Evolution Big Twins and Sportsters***. I highly recommend you read it before beginning your rebuild, or ANY project for that matter. Included in it is an entire section on all the tools you’ll ever need to work your scoot. Its very well done.

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Modification, Installation, Maintenance and Tuning Index  will help you find most of the information you want on one page.

How to get Professional Tuning Results at home
Testing the Innovate Motorsport LM-1 portable air fuel meter

Profession Tuning on a Shade Tree Budget

Veypor VR2 Data Logger and Instrument Panel
Video Installation and Demo
Purchase VR2


Engine Performance
How to Build a
TC96 2007 Engines
TC88 70HP Stage1  
TC95 128HP Stage 3
TC95 100HP Street
 
TC96 2007 Stage 1/2
EVO 64 HP Stage 1
EVO 74 HP Stage 2
EVO 82 HP Stage 3
EVO 95 HP Stage 3
883 to 1200 Upgrade
Shovelhead Modifications

New EFI for EVO and TC

Performance Gallery
Horsepower Gallery
Evolution 80
Shovelhead
Sportster
Twin Cam 88/95
Evolution Unlimited
Sportster Unlimited
Drag Strip Gallery
Land Speed Racing Gallery
CV Carburetor
Modifying the CV carb
Tuning a CV carb
Camshafts
Selecting a cam
Install a TC 88/95 cam
Install a Big Twin cam
Install Sportster cams

Camshaft Specifications
Twin Cam
EVO
Shovel
XL


Exhaust Systems
EVO Exhaust Testing
TC Exhaust Testing
Khrome Werks AR100 test
Making Drag Pipes Work

SHOP TALK
Shop Manual
Carburetor
Carburetor Troubleshooting
Exhaust
Ignition
Finding Manifold Leaks
Camshafts
Cylinder Heads
Pistons and Cylinders
Clutch
Belt Drive
Shop Manual Appendix
$20 Bike Lift
Plug Wires
Spark Plugs
Engine Tuning
Nitrous Oxide
Motor Oil
Stutter Box
General Information
WEB Links
Buy Books and Manuals
Miscellaneous
Performance Calculations
Estimate Horsepower
Estimate 1/4 Mile Time
Estimate Top Speed

Engine Displacement
Exhaust Length
Gear Ratios
MPH at RPM
Air Density

The Nightrider Diaries
The ramblings of a genius a, a madman and something in between.

Where is Sifton Cams?

Autocom Active-7 tested

Harley-Davidson EFI
-EFI basics explained
-EFI modifications explained

183 HP, 2 carbs, 2680cc

Copyright 1997-2006  Stephen Mullen, Oldsmar, FL -+-